SUPER-SCREW®
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Conveyor Belt Splicing Systems
ASAS Technologies Company provides advanced heavy-duty conveyor belt splicing systems engineered for demanding industrial operations across mining, cement, steel, aggregate, power generation, ports, and bulk material handling industries. Through partnership with global conveyor technology leaders, we deliver permanent flexible splicing solutions designed for maximum durability, reduced downtime, high tensile performance, and simplified installation under the toughest operational conditions.
Revolutionizing Belt Splicing with SUPER-SCREW®
In the realm of conveyor belt technology, innovation has a new name – Super Screw. Redefining splicing solutions compared to traditional methods, Super Screw is a game-changer that significantly enhances conveyor system productivity.
1. SUPER‑SCREW®* Original
SUPER-SCREW® Original is the standard heavy-duty flexible splice solution designed for permanent conveyor belt joining in demanding industrial environments. It provides reliable performance, fast installation, and excellent durability for textile conveyor belts operating under heavy loads.
Technical Range
| Super Screw | Belt Rating | Minimum Pulley Diameter |
|---|---|---|
| SS 85 | EP 850 | 250 mm |
| SS 100 | EP 1000 | 300 mm |
| SS 105 | EP 1050 | 330 mm |
| SS 125 | EP 1250 | 350 mm |
| SS 127 | EP 1270 | 400 mm |
| SS 140 | EP 1400 | 350 mm |
| SS 145 | EP 1450 | 400 mm |
| SS 160 | EP 1600 | 350 mm |
| SS 165 | EP 1650 | 400 mm |
| SS 180 | EP 1800 | 400 mm |
| SS 185 | EP 1850 | 500 mm |
Packaging Options
- 85–105 Series: 3m, 5m, 10m, 25m Rolls
- 125–250 Series: 3m, 5m, 7.5m, 15m Rolls
2. SUPER-SCREW® Evolution
SUPER-SCREW® Evolution is an advanced splicing solution developed for improved installation flexibility and optimized conveyor belt performance. Designed for medium and heavy-duty conveyor applications, the Evolution series provides simplified installation while maintaining high-strength belt connection.
Technical Range
| Super Screw | Belt Rating | Minimum Pulley Diameter |
|---|---|---|
| SS 35 | EP 350 | 160 mm |
| SS 50 | EP 500 | 180 mm |
| SS 63 | EP 630 | 200 mm |
| SS 80 | EP 800 | 250 mm |
Installation Package Includes
- Installation Tools
- Customization Components
- Spacers
- PZ Bit Accessories
3. SUPER-SCREW® Premium
SUPER-SCREW® Premium is a high-performance conveyor belt splicing system developed for critical industrial operations requiring maximum durability, superior tensile performance, and extended operational lifespan.
Key Features
- Premium heavy-duty construction
- Maximum durability
- Superior wear resistance
- Enhanced operational stability
- High-performance flexible splice design
- Suitable for severe industrial conditions
4. SUPER-SCREW® Security
SUPER-SCREW® Security is engineered for high-risk industrial environments where operational safety, splice reliability, and conveyor stability are critical. The system provides enhanced mechanical security and operational confidence in demanding applications.
Key Features
- Reinforced splice reliability
- Enhanced operational security
- Stable high-load performance
- Durable flexible construction
- Excellent environmental resistance
- Long-term operational integrity
5. SUPER-SCREW® Primary
SUPER-SCREW® Primary is an economical and reliable permanent splicing solution designed for standard heavy-duty conveyor operations requiring dependable performance and simplified installation.
Key Features
- Cost-effective splicing solution
- Reliable conveyor performance
- Easy installation process
- Durable operational design
- Flexible application compatibility
- Minimal maintenance requirements
Key Advantages of SUPER‑SCREW:
- Quick and Easy Installation: Super Screw boasts an installation time of just 45 minutes to 2 hours, ensuring minimal downtime and maximum efficiency.
- Universal Compatibility: Designed to seamlessly integrate into conveyor systems, Super Screw is compatible with all pulley diameters, offering versatility unparalleled by conventional technologies.
- Adaptable to Belt Cleaners: Compatible with all types of belt cleaners, Super Screw ensures a smooth operation and ease of maintenance.
- Extended Lifespan: Experience longevity like never before. Super Screw provides a longer life compared to any other vulcanized joint, making it a sustainable investment for your conveyor system.
- Idler Roller Friendly: Super Screw is engineered to be idler roller friendly, minimizing wear and tear while maintaining optimal performance.
- Temperature Resistance: From freezing cold to scorching heat, Super Screw can withstand temperatures ranging from -30°C to 200°C, making it suitable for a wide range of environments.
- Weatherproof Installation: No need to worry about weather conditions affecting installation. Super Screw can be installed in every weather condition, ensuring reliability year-round.
- High Tensile Strength: Built with a focus on durability, Super Screw boasts high tensile strength, making it a robust solution for even the most demanding applications.
- No Press Required: Say goodbye to the hassle of using a press. Super Screw simplifies the installation process, saving both time and resources.
- Permanent Joint: Super Screw isn’t just a solution; it’s a commitment. Once installed, it forms a permanent joint, providing peace of mind and stability to your conveyor system.
Discover efficiency, durability, and simplicity with Super Screw – the ultimate solution in conveyor belt splicing. Elevate your conveyor system’s performance and embrace a new era of productivity.
Splicing Types & Configurations
- Abrasion Resistant Splicing: Designed for highly abrasive material handling applications where conveyor belts are exposed to severe wear conditions including mining, quarrying, aggregate handling, and cement production operations.
- Heat Resistant Splicing: Engineered for conveyor systems operating under elevated temperature conditions where conventional splicing systems may experience reduced performance.
- Fire Resistant Splicing: Specialized splicing solutions developed for environments requiring enhanced fire resistance and operational safety compliance.
- Oil Resistant Splicing: Designed for conveyor applications exposed to oils, grease, hydrocarbons, and chemically aggressive materials.
- Food Grade Splicing: Hygienic splicing configurations suitable for food processing and material handling applications requiring clean operational standards.
- Heat Retardant Splicing: Advanced thermal-resistant splice configuration designed to minimize heat-related operational deterioration in elevated-temperature conveyor environments.
- Very Low Temperature Splicing: Specialized flexible splice systems engineered for conveyor operations in low-temperature environments while maintaining operational flexibility and strength.